Energising Transient & Flyback

Closing the switch on a field coil, the current creeps up with time constant L/R. Opening it is the dangerous part: the stored energy must go somewhere, and without a path it leaps the switch contacts as a spark of thousands of volts.

Parameters

InductanceLLH
Coil resistanceRRΩ
Supply voltageVVV
Switch-off suppression
VSL, Rfield coilflyback diode
Fig. 10The suppression element sits across the coil and carries the decaying current once the switch S opens.
Switching
Time constantτ=L/R\tau = L/R4 ms
Final currentI0I_066.7 mA
To 99 %4.6τ4.6\tau18.4 ms
Stored energyWW13.3 mJ
Coil kickVpkV_{pk}700 mV
Switch stress101 V
Decay timetofft_{off}19.9 ms
☞ Switch must withstand 101 V. Field decays to zero in 19.9 ms.

Coil current: switch closes at t = 0, opens at 5τ

051015202530354045010203040506070switch opensτ63.2 %Time (ms)Current (mA)

How it works

Theory · assumptions · formulas

Energising

Kirchhoff's voltage law around the loop gives V=iR+L didtV = iR + L\,\tfrac{di}{dt}, whose solution from rest is

i(t)=VR(1−e−t/τ),τ=LRi(t) = \frac{V}{R}\left(1 - e^{-t/\tau}\right), \qquad \tau = \frac{L}{R}

After one time constant the current reaches 63.2 %; after 4.6τ4.6\tau, 99 %. Field-coil speakers take a noticeable fraction of a second to come up to full sensitivity, the source of the familiar "swelling" at switch-on in old radios.

De-energising

An inductor resists any change of current: v=L di/dtv = L\,di/dt. Interrupting I0I_0 instantly would require infinite voltage. In practice the voltage rises until something conducts: the winding's own capacitance, the switch gap, or the insulation. The stored energy is

W=12LI02W = \tfrac12 L I_0^2

With stray capacitance CC alone, energy sloshes into it and the peak becomes Vpk=I0L/CV_{pk} = I_0\sqrt{L/C}.

Suppression options

  • Diode: clamps to about 0.7 V; the coil's own resistance dissipates the energy. Decay: i=(I0+VDR)e−t/τ−VDRi = (I_0 + \tfrac{V_D}{R})e^{-t/\tau} - \tfrac{V_D}{R}. Safe but slow; bad for relays, fine for speaker fields.
  • Resistor RsR_s: kick of I0RsI_0R_s, faster decay with τ′=L/(R+Rs)\tau' = L/(R + R_s). Costs V2/RsV^2/R_s continuously unless in series with a diode.
  • Diode + Zener: clamps at VC=VZ+VDV_C = V_Z + V_D, current falls almost linearly and stops after t=τln⁡(1+I0R/VC)t = \tau\ln(1 + I_0R/V_C). Fastest decay for a given voltage rating.
Historical noteRadios with series fields never needed suppression: the rectifier, filter capacitors and valve heaters' slow warm-up made the transient gentle. A field coil switched directly from a bench supply is another matter. Always fit a diode.