Field Supply Dropping Resistor

Running a field coil from a supply higher than its rated voltage? A series resistor takes up the difference. Give the supply voltage, the field resistance and the rated field power; the plate sizes the resistor and its wattage.

Parameters

Supply voltageVsV_sV
Field coil resistanceRfR_fΩ
Rated field powerPfP_fTypical domestic speakers: 4–12 WW
DC250 VR_s = 1.8 kΩfield2.5 kΩI = 58.1 mA
03.26.49.612.8Field powerW8.45 W
Fig. 12Series dropping resistor feeding a field coil.
Dropping resistor
Exact resistorRsR_s1.92 kΩ
Nearest E121.8 kΩ
Resistor powerPRP_R6.08 W
Rating (×2)15 W
Field voltageVfV_f141 V
Field currentIfI_f56.6 mA
Actual field power8.45 W
Efficiencyη\eta58.1 %
☞ Use 1.8 kΩ (E12) rated 15 W or more. 41.9 % of supply power is wasted as heat in the resistor.

Field power vs. series resistance

01 k2 k3 k4 k5 k0510152025ratedE12Series resistance (Ω)Field power (W)

How it works

Theory · assumptions · formulas

From power to current

A field coil is rated by its dissipation, the figure that, for the designer's chosen gauge, gives the intended ampere-turns. From Pf=I2RfP_f = I^2 R_f:

If=PfRf,Vf=PfRfI_f = \sqrt{\frac{P_f}{R_f}}, \qquad V_f = \sqrt{P_f R_f}

Sizing the resistor

Rs=Vs−VfIf,PR=If2RsR_s = \frac{V_s - V_f}{I_f}, \qquad P_R = I_f^2 R_s

The calculator picks the nearest E12 value and recomputes the actual current, since a few percent of resistance error changes the power by roughly twice that percentage: ΔPfPf≈−2 ΔRsRs+Rf\tfrac{\Delta P_f}{P_f} \approx -2\,\tfrac{\Delta R_s}{R_s+R_f}.

Efficiency

The resistor wastes η=Vf/Vs\eta = V_f/V_s of the supply power, a heavy penalty when dropping from a high HT rail. If the supply is far above the field voltage, consider a switch-mode converter, or rewinding the field for the available voltage (Plate IV).

Self-regulationAs the coil warms its resistance rises; with a series resistor the current falls less than it would on a fixed voltage, so the field power stays slightly steadier. Rate resistors at least twice their dissipation and mount them away from the speaker cone.